Epoxy System

Consisting of STEEL IT Epoxy Coating applied over lead-free STEEL IT Epoxy Primer, this system adheres aggressively to metal surfaces. The coating and primer are both dual component systems requiring mixing and for best results should be sprayed on. This Epoxy System is ideal for original equipment manufacturers (OEMs) because it provides a strong, hard, durable and abrasive resistant USDA Approved finish. Although designed primarily for the protection of ferrous metals, this coating may be applied directly to non-metallic and many other non-porous surfaces.

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Description

The STEEL IT Epoxy Coating System utilizes a unique stainless steel leafing pigment. This catalyzed system creates a hard, non-toxic, metallic finish that safeguards a wide variety of materials from the effects of ultraviolet rays, chemicals, oils, alkalis, food acids, water immersion, abrasion, and high-pressure washdowns. Consisting of STEEL IT Epoxy Coating #4907 applied over lead-free STEEL IT Epoxy Primer #4210, the system adheres aggressively to metal surfaces. Although designed primarily for the protection of ferrous metals, the coating may be applied directly to non-metallics such as wood, tile, glass, masonry, porcelain, plaster, fiberglass, masonite, and many other non-porous surfaces. USDA-approved for use in food processing and handling industry where incidental food contact may occur, STEEL IT Epoxy Coating #4907 is a two-part polyamide epoxy composition that incorporates a #316L stainless steel leafing pigment to create a durable, non-toxic metallic finish. STEEL IT Epoxy Primer #4210 is also a two-part polyamide epoxy featuring the stainless steel leafing pigment. The two parts of each coating mix in ratios of 1:1. Available in quart and gallon kits. May be applied by brush, roller, or spray gun. Conventional or airless spraying is the preferred method.

Protects Steel from:

  • Impact and abrasion
  • Mild and strong alkalies
  • Solvents and chemical spillage
  • Moisture (fresh and salt)

System Recommendations:

1 coat – STEEL IT Lead Free Epoxy Primer #4210
2 coats – STEEL IT Epoxy Coating #4907

Surface Preparation:

  • General use – Sandblast to an SSPC-SP-6 (commercial) or an SSPC-SP-10 (near white) blast quality.
  • Immersion or Chemical Exposure – Sandblast to an SSPC-SP-5 (white) blast quality.
  • Anchor Pattern cut and angular 1.5 – 2.5 mils deep.

Film Thickness:

  • Atmospheric Service and Light Chemical Exposure – 3 dry mils primer and 3 dry mils of finish.
  • Immersion and heavy-duty chemical exposure – 3 dry mils of primer and 2 coats of finish (3 dry mils each).

Mixing:

Thoroughly agitate each part separately, then blend one to one by volume (Part A and Part B). Allow 30 – 45 minutes induction time. Re-agitate and strain through filter before use.

Pot Life:

6 – 8 hours

Application:

  • For spray application use a DeVilbiss JGA and MBC gun with a 705FF Air-cap/Fluid Tip Combination.
  • For airless application use a 28:1 pump (minimum) with a DeVilbiss JGB-501 Gun. Fluid Tip Orifice of .015 – .021 is recommended. May also be applied by brush or roller.

Dry Time:

Dry to touch in 2 hours. Allow 12 hours between coats. Subsequent coats will be tack free to handle in 24 hours. Light service in 36 hours. For complete cure (full production and hardness) allow 6-7 days.

Coverage:

  • Theoretical coverage, Epoxy Primer #4210: 250-275 sq. ft.
    pe gallon at 3 mils DFT (dry film thickness).
  • Theoretical coverage, Epoxy Finish #4907: 200 sq. ft. per gallon at 3 mils DFT (dry film thickness).In practice, these values can be reduced by at 25% by loss
    factors.

Thinning and Clean Up:

  • Thin only if necessary, using STEEL IT #6811 Epoxy Reducer or small amounts of aromatic, glycol ether based solvents.
  • Clean-Up with aromatic, glycol ether, ketones or mixtures of the same.

Limitations:

  • Apply only when surface and ambient temperatures are above 50°F.
  • Relative humidity must be less than 86%.
  • Surface temperature must be at least 5°F above the dew point.
  • Recommended for surfaces where the operating temperatures will not exceed 200°F.

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